Wow, your volume is impressive there. What pattern are yours from?
I’ve worked pretty hard to do about 30 masks, mostly for family and friends now that CDC is recommending wearing a cloth mask in public. It seems to me like the new etiquette when going to a store is that you wear a mask, for the comfort of other shoppers and the people working there, even if you are not that concerned about yourself.
I’m still at about 30 minutes each for the simple pleated style. I try to spend an hour or so after dinner most nights sewing masks. Though Sunday night I was up until 2am trying to power through orders to mail for family!
Regarding mask patterns. I did a few from this place:
The man size one with a soft stainless nose wire and head elastics (as opposed to ear loops) is about the best one I have done for me so far, but it is still not that good. It is ok if I am not wearing glasses but fogs them up if I am. See picture below. This pattern took a while to sew and is a little more challenging which is fine if you are just doing your family.
The other major style is the pleated surgical mask style. We did a few like this, which is wicked easy:
Here is my wife wearing one.
We are doing the two layer with pocket opening for an extra filter layer, since our local hospital website about donated cloth masks requested that feature.
My problem with the above one is that I don’t really like having the pocket opening right in the middle of the back, and I like the option of head elastics or ear loops, and the possibility of resizing the elastics for different people if needed. So I went to a style that wraps a strip around the right and left edges to make a sleeve to pass the elastic through, rather than having the elastic sewn in. So the one I am closest to now is this one:
Though instead of using a folded long piece of fabric to make inner and outer layer, I am sewing together two smaller pieces so I can use different fabric on the inside and outside.
I’ve also experimented with piecing the front, both to utilize smaller bits of fabric I have around (this is an awesome way to use those up!) and to add an interesting design element. Here are variations on a style we are calling ‘red stripe’. I like it, but my wife and kids think it looks scary…? They say I look like a comic book villain with one one.
Here are some batches I mailed out to various family member groupings yesterday.